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COLO-Line
COLO
This fully automated powder coating line is designed for high-volume metal parts production and suitable for efficiently processing a large number of small metal carts in batches, and is well-suited for high-volume production, saving a lot of manpower. It includes advanced pretreatment systems, automated spray equipment, and a customizable oven, ensuring consistent and efficient coating quality. Perfect for mass production in industries like automotive, aerospace, and manufacturing.
Continuous pretreatment process in which workpieces are sprayed in different stages. In continuous spray tunnels, minimal amounts of chemicals or water are transferred from one phase to another without sacrificing the efficiency and quality of a perfect conversion layer on the treated metal.
Automatic powder coating pretreatment system is suitable for simple shape and bulk production in fully-automatic line. generally includes 1-5 tunnel stages, such as degrease, conditioning, phosphate, rinse, etc.
Mono Cyclone Separator
Overspray powders will be transfered to cyclone first. The mono-cyclone is the most powerful choice for overspray collection especially in high speed and high productivity powder coating line.
The cyclone equipment uses centrifugal force and gravity to separate particulates from air stream according to their relative density. Thus, the powders will be effectively collected and transferred to the recycling equipment.
Cartridge Filter Unit
The secondary stage recovery unit usually includes 9-16 pcs cartridge filters.
As there are also some ultrafine powder particulates with light gravity will not fall down to cyclone bottom, they will be transfered to filter cartridges for final collecting.
Thus vented air stream from the whole system is free of dust particulates, creating a clean working environment.
Self-cleaning Booth Floor
The booth floor is designed with air knives and mesh plates specially for self-cleaning.
The cleaning system is controlled by air blasts, which remove the powder accumulated on the booth floor and push it to the extraction and recovery system.
The booth floor always remains clean with just a minimum amount of powder, and increase powder coating recovery.
Cyclone Powder Coating Spray Booth Specifications
| Model | COLO-S-PP |
| Booth Type | Automatic Type |
| Operator dimensions | Width800 x Depth6000 x Height2000 mm |
| Weight | 4000kg |
| Power supply | Electric |
| Nominal power | 15kw |
| Voltage | 380V/220V. customized as local. |
| Frequency | 50-60Hz |
| Filters | Polyester |
| Filters count | 32pcs (325*900) |
| Filters hang type | Rotary Wing, help filter cleaning |
| Filter cleaning system | Pneumatic |
| Booth Material | Wall:PVC; Floor PVC & Stainless Steel |
| Cyclone Material | Stainless Steel |
| Warranty | 12 months |
Automatic Powder Coating Reciprocating System
COLO-2000D reciprocator with COLO-191S automatic powder coating gun is a perfect set for automatic powder coating , the failure rate is low, frequent maintenance is not required, the service life is long, and the spraying quality is excellent.
COLO-2000D Reciprocator
1. Designed for consistent and uniform coating in automatic production line.
2. Allows to carry 2-12pcs spray gun, Sturdy construction could adapt to continual load everyday.
3. Movement is programmed in various speeds & strokes to suit conveyor speed & object height respectively.
4. Driven by frequency motor, solid and maintenance free.
5. Working parameters are monitored on a user-friendly panel, which can memorize for 80 storable programs.
COLO-191S Control Cabinet
1. Centralized modular cabinet design, integrating multiple COLO-191S controllers with flexible scalability.
2. Parameters for all automatic spray guns are easily managed from a single host unit for quick job changeovers.
3. Ideal for operations transitioning from manual to automated powder application.
4. Ensures consistent, uniform film thickness for high-quality finishing.
5.Maintains reliable performance on high-speed conveyorized coating lines.
COLO-191S Powder Gun Controller
1. Precise digital valve control optimizes powder output, ensuring material savings and consistent film thickness.
2. Full electrostatic and pneumatic parameter adjustment to overcome Faraday cage effect and reduce orange peel defects..
3. Includes 3 preset programs for beginners to easily coat flat, complex, or recoated parts.
4. Supports creation and storage of 20 custom programs for advanced users to tailor coating settings per workpiece.
COLO-2000D Automatic Reciprocator Specifications
| Model | COLO-2000D |
| Power Supply | AC 220V/110V 50-60hz |
| Motor Power | 0.75 kW |
| Speed | 0-0.8m/s(0-50m/min) |
| Acceleration | 1 m/s |
| Max. Loading Capacity | 25 kg |
| Controller | Digital |
| Motor | Frequency Adjustable |
| Stroke | 2m |
| Qty of Spray Guns Loading | 2-12 pcs |
COLO-6600 Powder Feed Center Specifications
| Power Supply | AC 220V/110V 50Hz-60Hz (as required) |
| Overall Dimension | 1350*1940*900mm |
| Power Hopper Size | 550*550*550mm |
| Sieve Frame Size | φ400mm |
| Standard Mesh Size | 80 mesh (on request) |
| Air-in Pressure | 6-8bar |
| Recommended Air Compressor HP | 20kw(30HP) |
| Air Consumption | About 300 m³/h standard |
| Ambient | 5-40 ℃ |
Customized Tunnel Powder Coating Oven
1. This curing tunnel is ideal for automatic powder coating line in continuous operation with highest productivity.
2. Made of 100mm rock wool board with galvanized sheet wall and durable steel skin , features durable, long life and heat-resistent.
3. Quickly and uniformly raise to required temperature up to 250'C thanks to high performance heating system, increase production efficiency
4. With fan that circles hot air throught the entire chamber ensures even temperature and quality curing results.
Heating source can be electric, gas or diesel.
Powder Coating Oven Specifications
| Inner Size | Length24m x Width1.5m x Height3m |
| Open Size | Width1.1m x Height2.4m |
| Power Supply | Gas/LPG |
| Burner | Italy Riello, 100,0000cal |
| Warm-up Time | 15-30min (180°C) |
| Temperature Stability | <± 3-5°C |
| Temperature Max. | 250°C |
| Motor Power | 5.5kw, 2set |
| Circulation/Air Flow | Vertical, Varaible through holes on the walls |
| Warranty | 12 months |
Overhead Conveyor System
A complete overhead conveyor system includes, rails (or I beam), chains, drive unit, hangers, trolleys, tension device, etc.
We supply lightweight track conveyor system with single point loading capacity less than 100kgs and heavy-duty I beam conveyor system with loading capacity 100-500kgs.
The type of conveyor selected for your operation will depend on the weight, size and even the shape of the items being transported. COLO design conveyor system based on your production requirements.
Conveyor System Specifications
| Model | QXG-3000A |
| Length | 178m |
| Conveyor Method | Hanging Conveyor |
| Power | 2.2Kw |
| Speed | 1m/min, Variable frequency adjustment |
Why Choose COLO Powder Coating Lines?
We manufacture efficient powder coating line to meet the various requirements of our customers. We make sure to use the latest technology and have been praised by customers from all over the world. We believe that our quality will bring you a good shopping experience.
Our products are durable, easy to install, easy to clean and low cost. Our powder coatings are quality approved materials purchased from market leading suppliers and these products are checked for various quality parameters. If you have any needs, you can also let us know, we can customize it according to your requirements.
