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You are here: Home » Solutions » Security Fence Powder Coating Solution

Security Fence Powder Coating Solution

Views:2     Author:Site Editor     Publish Time: 2019-05-23      Origin:Site

security fence powder coating


Design Principles:
1.Powder Coating Object:
a)Items: Aluminum, Steel, MAX SIZE:2500×72mm(L×dia),30 kgs/piece,
b)Items: Aluminum, Steel, MAX SIZE::3300×1200×120mm,130kgs/piece
2.Powder Coating Method: Automatic Powder Coating + Manual;
3.Curing Oven: Electric infrared Type Heating,
4.Workshop Area: 35000×6000×4500mm(L×W×H)

Production Procedure:
Work Piece Loading → Automatic + Manual Powder Coating → Powder Curing (20 minutes, 180~200℃) → Unloading

Powder Coating Conveyor Speed:
1.Conveyer Type: Suspension Conveyer Chain System
2.Production Line Working Speed: 1m/min (adjustable 0.5-4m/min),
(conveyor speed adjustable by inverter 1m/min);
3.Coating Curing Time: 18 minutes, Curing Tunnel total length 27 meters.
(Including 4.2meter entry and exit)


Powder Coating Plant Components (see supplied DWG)
1.Powder Coating Curing Tunnel                                    1 Set
2.Curing Tunnel Burner (electric) and Heat Circulation System           1 Set
3.Spraying Booth                                               1 Set
4.Six Filters Recycle System                                         2Set
5.COLO-500-PGC1 Manual Electrostatic Powder Coating Guns with Control    2 Sets
6.Auto Electrostatic Spray Guns with Control    12Sets
7.COLO-2000D Reciprocators,                                            3 Sets
8.Suspension Type Conveyor Line with Drive                           1 Set

Curing Tunnel

a.Internal Dimension: 27000×1000×2600mm(L×W×H)

c.Special design for the curing oven tunnel to minimize heat loss when work pieces enter and exit the oven. The oven panel is of assemble type.
Insulation Form    Thickness 100mm Insulation Form, External panel by cold roll steel,0.6mm thickness,  Internal panel by Galvanized Steel, 1 mm thickness.
Temp Control Accuracy    ±5℃
Temp. Range    Room Temp. – 200 C
Tunnel Hot Air Circulation    12637m3/h
Heat Up Time    15~20min ( Room Temp to 180 C)
Temp Control Mode    PID Automatic Calculating Controller



External Dimension: 6000×1200×2600mm (L×W×H)
    【Materials】
Booth Panel    Galvanized Steel 1.2mm
Main Frame    A3 Steel Profile
Sealing Glue    Form Glue
Powder Cleaning System    Air Cylinder

Five Filter Cycle System                                            1 Set                          

【Materials Used】
Surface Panel    Galvanized Steel
Frame Structure    Galvanized Steel
Filters    325*660mm Long Fiber Non-Woven Filter, 12 pieces filters
Reverse Air Blow    Valves and Pneumatic Cylinders
Sealing Glue    Form Glue

Recycle Fan    Centrifugal Fan x 1 Set
Circulation Fan Box    Galvanized Steel with powder coated surface
【Technical Parameters】
Recycle Method    Filter Recycle with Rotating Wings auto reverse blow
Control Method    CPU
Fan Power    5.5KW
Full Pressure    1911Pa
Flux    10029m3/h
Structure    Assembling Type

Reciprocator

Technical Parameter
1. Stroke:0~1500mm      Adjustable
2. Speed Adjustment:0~50m/min    Inverter
3. Structure Lowest Point:    From Ground , 670mm
4. Input Voltage:    AC-220V+10% 50Hz
5. Motor Power:    0.75 kw
6. Control Method:    Computerized control, digital display, and 9 Running programs included, Push Button Easy Control


Automatic Spraying Guns Powder Coating Systems

【Main Configuration】
1. Centralized Control Box    1 set
2. Internal Static Electricity Generated Guns     12Sets
3. Air pipe and Powder Pipes and 12 V Control Cable    12 pcs
4. Powder Supplying/ storage unit    12 Sets
5,sieving machine    1 sets
【Main Parameters】
1、Spray Gun with auto cleaning function, internal high voltage template, input voltage 12V, output voltage 0 – 100KV
2、 Gun Spraying Rate:2~7kg/h
3、Control Cable: 10000mm (Length), simple connector, one way control
4、Control Box: Short-circuit protection


8.        Conveyor with Driving Unit    (83meters)                        1 Set
1.    Conveyor System:
a)Work pieces are hung on the conveyor line
with suitable jigs, standard conveyor chain is selected
with suitable railing
b)Speed Control:  from 0~4 m/min;
c)Emergency Stop function to ensure production safety;
d)Driving Unit has overload, short circuit protection;
e)Proper sealing installed in the powder coating booth to prevent powder entering conveyor line;
f)Auto Greaser unit

2        Conveyor Line Parameters:
double Point Hanging Weight    130kg
Maximum Temp Allow    230℃
Drive Mode    Inverter Control, Chain Conveyance, 2 Set
Driving Unit Motor    2.2 kw, 1 Set, Inverter Speed Control               
Tension Control Unit    Weight Control Type, 1Set           
Greaser Unit    Auto Greaser Unit, 1Set             
Wheel: hubs, rims, alloy

Powder Coating Guide                             QUICK LINKS           CONTACT US                                          FOLLOW US
   sales@colourspray.com

    +86 13906508694(whatsapp)

     
Building 34, No.536, Shunfeng Road,         Tangqi Town, Yuhang Distrct,                     Hangzhou, China. 
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